Neware Module And Pack Testers

Neware’s module and pack testers offer high precision, high sampling rate, and advanced data communication for efficient battery testing across higher voltage applications.

Consumer Electronics [5V~30V]

Consumer electronics have become integral to our daily lives, encompassing devices such as smartphones, tablets, laptops, and wearables. These smart, interconnected products enhance convenience and efficiency while building diverse and dynamic information networks. To support portability, these devices require batteries with high specific capacity and reliable safety monitoring, ensuring optimal performance in compact forms.

In response to these needs, NEWARE has leveraged years of market research and customer feedback to develop the BTS5000 and BTS9000 series. These systems address battery requirements for portable devices ranging from 3V to 30V, with a base data sampling frequency of 100Hz and an optional 1000Hz for more demanding applications. Additionally, the equipment features built-in SMBus and I2C communication protocols, enabling flexible communication, monitoring, and control to meet evolving application demands.

Battery Module Testing [20V~200V]

Cell-level testing typically focuses on the chemistry of the battery, but starting at the module level, the emphasis shifts towards applications such as construction arrangement and design. Modules are formed by connecting battery cells in parallel and in series, representing a sub-system stage before progressing to the pack level. This middle voltage range is also commonly used in applications like e-bikes and e-scooters.

NEWARE offers module testers ranging from 20V to 200V. The modular design allows for customization to meet diverse client requirements with shorter lead times. With a high-frequency sampling rate of 100Hz, these testers enable detailed performance analysis and safety studies. Additionally, the rapid current response supports pulse testing and simulations, including DST, FUDS, UDDs, and more.

Popular Models +

Range Selection:

Voltage	20V	30V	60V	100V	120V	150V	200V
Current	30A~1200A

High Voltage Pack Testing [300V~1500V]

A higher voltage system increases efficiency by reducing current draw while delivering the same power output. This minimizes energy loss through cable resistance, allows for smaller wire gauges, and enhances overall system performance.

High-voltage systems in EVs enable faster charging, and reduced heat generation by requiring less current to deliver power. This contributes to extended driving range and better performance. Most modern EVs operate between 400V and 800V, with some high-performance models exceeding this range. Energy storage systems often operate between 800V and 1000V, which is achieved by connecting multiple battery stacks in series to meet the high power demands.

NEWARE’s BTS6000-IGBT series accommodates a broad range of higher voltage systems. Designed for high-power applications, it ensures stable output and precise control. Its integrated CANBus communication enables comprehensive monitoring of the entire battery pack while offering customizable protection settings for optimal system performance.

Popular Models +
200V600A | 2 channels
750V300A | 2 channels
1000V300A | 2 channels
1500V400A | 2 channels

Range Selection:

Voltage	300V	400V	500V	600V	700V	750V	800V	1000V	1500V
Current	100A~1200A

Full Solution / Add-ons

During module and pack testing, an integrated CAN box establishes communication between the tester and the battery management system (BMS), enabling comprehensive inspection of the entire system. In the absence of a BMS, our auxiliary unit can directly measure individual cell voltages within a module, to check on the cell balancing.

Temperature is always a critical factor that impacts test data accuracy. To address this, NEWARE has developed environmental chambers designed specifically for battery testing. These chambers feature built-in safety programs and can be seamlessly controlled alongside the test system from a single interface, optimizing your workflow and ensuring efficient operation.